Celeros Flow Technology injects new life into forty 12 months old SAGD pump to increase heavy oil production for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this project, the shopper wanted to increase water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not have the ability to ship this requirement. Nozzle masses were a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most popular supplier of some 20 years, for help.
Mather & Platt is one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for decades – but the pump had never truly failed.
Price break , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to function in such harsh situations and with no regular maintenance over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul may obtain the specified enchancment in performance, saving the client the fee and lost manufacturing time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle loads would face up to the desired temperature increase. As a end result, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump improve. It has not solely achieved the desired manufacturing increase for the customer, but in addition offered a more sustainable and cost-effective resolution than complete pump alternative. Using modern engineering and evaluation, we have been in a place to give the present pump a model new lease of life and ensure it will continue to carry out properly for many extra years.”
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