SEEPEX will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it is going to be presenting the next technology of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as again demonstrates its market leadership within the field of intelligent and innovative solutions.
The similar applies to the opposite commerce fair displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one certainly one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital services with ambition and keenness. The pump producer combines its digital solutions with the normal pump business to offer its customers more time for the essentials, cut back prices and simplify processes.
At the world truthful for environmental technologies at the end of May, worldwide trade guests will expertise the premiere of a fully automated answer with integrated Industry features. The present premium mannequin vary SCT AutoAdjust offers revolutionary innovations in the area of progressive cavity pumps. Template and so on. are actually a factor of the past when it comes to upkeep. One click from a remote location and the stator is again in top form. The vary, which was developed on the idea of buyer requirements, makes upkeep work a lot simpler and due to this fact helps to keep away from wasting time and costs. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. Productivity is increased and upkeep occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also considerably decreased. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance may be simply performed by one particular person. Suction or strain traces not need to be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the flow price is lowered due to put on and tear. The newest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned both conveniently from the control room by way of analogue sign strains or digitally via various fieldbus techniques. Quick access on web site at the pump may be achieved via a control panel or via Bluetooth using an app for Android and Apple tablets which would possibly be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time information from the monitoring service present feedback on wear and tear or indicate that spare elements are due for reordering soon. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined within the working and upkeep directions primarily based on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historical data to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining different sensor information, guidelines could be created to set off alarms. For instance, a lowered move fee at increased pump velocity compared to the pump’s particular person calibration curve would point out pump wear. Unexplored implies that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for every pump sort based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that mixes some great advantages of two pump technologies to transport highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed up to a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this different to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the form of a bundle unit, which accommodates the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air components. This pump can also be related to the Connected Services of SEEPEX as an expansion.

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