SEEPEX 4.zero will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the subsequent era of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as quickly as again demonstrates its market leadership in the area of clever and innovative options.
The similar applies to the opposite commerce fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently developing its digital services with ambition and passion. The pump producer combines its digital solutions with the normal pump business to provide its customers more time for the essentials, cut back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide commerce guests will experience the premiere of a completely automated resolution with integrated Industry 4.0 features. The present premium mannequin range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches and so forth. at the second are a factor of the past when it comes to upkeep. One click on from a distant location and the stator is again in top shape. The vary, which was developed on the idea of buyer requirements, makes maintenance work a lot simpler and therefore helps to save lots of time and prices. Retensioning ensures constant pumping capacity and high productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep occasions are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep can be simply carried out by one individual. Suction or strain lines now not must be eliminated. With an built-in retensioning gadget, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the flow fee is reduced as a result of wear and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, with out the need for any special instruments. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the management room by way of analogue signal strains or digitally via varied fieldbus techniques. Quick entry on site at the pump could be achieved via a control panel or by way of Bluetooth utilizing an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, companies and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s own SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service provide suggestions on wear and tear or point out that spare components are due for reordering soon. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep directions primarily based on the working hours for gearbox oil changes and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining different sensor data, rules could be created to set off alarms. For instance, a decreased move rate at elevated pump speed compared to the pump’s particular person calibration curve would point out pump wear. This signifies that if unintentional course of modifications are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump knowledge additionally allows SEEPEX to make extra accurate life cycle predictions for every pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system answer that combines some great advantages of two pump applied sciences to move highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to a thousand meters to its destination using pulses of compressed air in the pipes. For เกจวัดแรงดันไนโตรเจนราคา , this alternative to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, additional polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the type of a package unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air elements. This pump may also be connected to the Connected Services of SEEPEX as an expansion.
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